Bending Processes for Bending and Compressing Metals

Roll forming tooling design is an eclectic process of shaping metals into a desired form that helps in catering to individual requirements at every level. These processes of roll forming techniques may encompass a series of different processes, which involve bending processes. The bending of metals leads to a lot of tension and compression within the material. These tensions and compressions later on determine the outcome of the entire process.

Using these bending processes, you can easily shape up your metals and design these to perfection. The importance of this process can never be undermined, as it forms one of the most integral processes of manufacturing industries. There are many different methods for bending processes. Most manufacturers make use of a punch die set-up for these bending processes. Read along to know about the different bending processes, which have been discussed below:

Sheet Metal Bending with a V Die

This kind of metal bending makes use of V-shaped punch forces that can bend at acute and obtuse angles.

Air Bending

Air bending is a simple strategy carried upon metals before treating them with roll form machines. There is no need for lower die geometry in this case of bending process. The force exerted at the required spot comes with the perfect punch that shapes the required metal in the right manner.



Edge Bending

You can use a wiping die for the edge bending processes using a pressure pad. Though the method gives you greater mechanical advantage, it may have limitations for obtuse angles where complex machinery may be required.

Rotary Bending

Rotary bending is a new method, which is fast gaining popularity in roll forming tooling and design in the industry. This method eliminates the need for pressure pads. The method always provides excellent mechanical advantages and is a more advanced form of the edge bending processes.

You can always look out for these different methods. Explain your needs to the professionals in advance so that you can get the maximum satisfaction from the finished product that delivers up to your expectations in every context. You can also look out for many more such bending methods that are widely used for different purposes.